Using MELFA robots on the Assembly line allows better control of the quality of component products. In addition, with expanded connectivity capabilities and flexible design applications, Mitsubishi Electric's MELFA Robot helps engineers easily connect to existing systems and programs.

Key point:

• Increase performance, production output, and ability to work persistently and continuously: ROI.
• Meets high precision standards, ensuring stable and consistent finished product quality.
• Replacing robots allows for reducing labor costs and additional costs for workers.

Introduction

Founded in 1947, the Japanese corporation manufactures and sells electrical components, since then the manufacturing enterprise has continuously provided new products that gracefully combine people and vehicles through innovative technologies for Automobiles, motorcycles, and power products.

The corporation manufactures meets the specification requirements that are spreading worldwide for finished auto manufacturers and develops highly reliable products that can be used in all sorts of environments.

Philosophy and Process.

The automotive industry is evolving exponentially, and its global competition is expected to pick up speed and become intense. By focusing most of their attention and efforts on research and development as their philosophy for high creative innovations.
The electrical components manufacture requires a high-quality standard and must go through rigorous evaluations that use the latest testing equipment. Only the products that pass these tests are transferred to their production factories to have them go global

Fully Automated Lines:

To maintain high-quality products and deliver them to customers worldwide, each of Vietnam's manufacturing products are based on unified concepts and efficiently manufacture products from assembly to completed product inspections in a single production line.

From the inspection line with sensing technology to the Assembly line using robots. Every process requires high standards, non-mistakes, and automatically.

 

Line order in detail:

• Automatic process, using two robots MELFA. the MELFA robot 1 transports the product to the performance inspection position. PLC controls the MELFA robot. Once the performance inspection is OK, MELFA robot 2 moves the product to the image inspection position. 

Efficiently manufacture products by automotive robot

With the desire to bring the best quality products, the Vietnam factory always focuses on improving precision technology and checking product quality at the end of each line. Before using the MELFA Robot, this process was performed by workers, who both moved the components and performed component quality checks. This step requires workers to remember the points that need to be checked and have high concentration.

By combining automation solutions with MELFA Robot, employees have been liberated at this stage. With simple programming software, MELFA Robot can manipulate all workers' activities in moving components and checking quality according to available requirements.

In addition, after replacing human labor with automation, the ability to operate durably and continuously, regardless of rest time, allows the Vietnam factory to increase product performance and output.

Another advantage is the ability to link the data of MELFA Robot with other automation equipment in the factory, allowing managers to easily monitor, extract reports, and check all factors affecting product quantity. "Technology improvement and quality standardization are two factors that the Vietnam factory always strives for. Combining MELFA Robot has helped factory reduce operating costs (labor costs), thereby improving ROI and gradually creating a smart manufacturing factory in the future."